Eaton Fuller Sesar Code 4 motor / Generator Rotation Speed ​​sénsor

Lepat kode pikeun Eaton Hybrid Girang Systems model (MY08) EH-8E306A-U, EH-8E306A-UPG, EH-8E306A-up, EH-8E306A-CD, EH-8E306A-T, EH-6E606B-CD, (MY09) EH-8E406A-U / P, EH-8E406A-up, EH-8E406A-UPG, EH-8E406A-CD, EH-8E406A-CDG, EH-8E406A-CDR, EH-8E406A-T, EH-6E706B-CD, EH-6E706B-P jeung EH-6E706B-UPG. Siliwangi / generator Rotation Speed ​​sensor anu dipasang kana balik ti Motor / generator sabudeureun aci Input. sensor (Desain dua-sapotong) mangrupakeun rotor dipasang kana Input aci sarta Ring sensing dipasang kana perumahan motor. The sensing Ring disadiakeun kalawan low-voltage mangsa operasi. rotor nu kabukti inducing hiji turun naek tegangan kana Ring sensing, nu lajeng dirobah kana sinyal digital pikeun Motor / generator rpm. output tegangan jeung frékuénsi nyaéta low di dianggurkeun sarta ngaronjatkeun kalayan rpm.

lepat Code 4 – Motor / generator Rotation Speed ​​sensor beungeut

  • tegangan Inverter ignition anu leuwih gede ti 7 volt jeung kirang ti 16 volt.
  • IMF 2 teu diatur lamun aya hiji Active Transmission Input aci Speed ​​sensor sesar.

Kaayaan keur Atur Sesar Code Active

Kaayaan keur Atur Faul Code Active:

  • IMF 0 diatur nalika laju Motor / generator ngaleuwihan rentang allowable normal.
  • IMF 2 diatur nalika laju Motor / generator mah béda ti Transmission Input aci Speed ​​ku leuwih ti 100 Rpm salila sahenteuna 10 detik.
  • IMF 3: Set when the resolver circuit is shorted to ground.
  • IMF 21: Set when a resolver signal line short to 12-volt battery or ground is detected.
  • IMF 22, 24, 25 nu diatur nalika kombinasi sinyal converter analog-to-digital anu mismatch a.
  • IMF 27 diatur nalika Inverter nu ngadeteksi kasalahan dina mangsa dipariksa awal.
  • IMF 23 diatur lamun aya sinyal kasalahan kaluaran analog-to-digital converter pikeun 100 IBU.
  • IMF 26 diatur nalika laju sensor rotasi anu leuwih gede ti 6000 mnt-1 keur 10 IBU.

Fallback Nalika Sesar Code 4 diatur kaayaan di handap lumangsung:
• Amber "Cék Hybrid" illuminates lampu.
• Sesar disimpen dina Control Hybrid Module (HCM) ingetan.
• Electric Motor/Generator Assist and Regeneration are disabled; kumaha oge, nu relays-tegangan tinggi tetep Powered.
• HCM continues to control the hybrid vehicle in a diesel-only mode.
• ingkar Transmission ngamimitian gear mun 1st.

Kaayaan keur Atur Sesar Code aktif

Ngan faults aktif bisa diberesihan tina Unit Transmission Control Electronic (TECU) atanapi sajarah HCM maké ServiceRanger. The TECU otomatis Leungitkeun dina faults tina sajarah sanggeus 200 jam. The HCM otomatis Leungitkeun dina faults tina sajarah sanggeus sesar nu geus inaktif 200 jam

Kode lepat ieu bisa disababkeun ku salah sahiji handap:

MY08

  • IMF 0
    • sasmita ngalegaan lila bisa merlukeun pamakéan intermittent tina rem jasa ngalambatkeun wahana
  • IMF 22, 24, 25, 27
    • Inverter
  • IMF 2, 23, 26
    • Inverter
    • Motor / generator
    • Resolver Abah antara Motor / generator na Inverter

MY09

  • IMF 3, 21
    • Inverter
    • Resolver Harness between the motor/generator
      and Inverter
  • IMF 2, 22, 23, 24, 25, 27
    • Inverter
    • Motor / generator
    • Resolver Abah antara Motor / generator na Inverter
    • Water in Inverter or Resolver wire connector

lepat Code 4 – Motor / generator Rotation Speed ​​sensor Test

System komponén Identification MY08:

Delphi 56-Way Mating Connector View

Delphi 56-Jalan jalangan Panyambung Témbongkeun

Eaton Transmission Resolver Harness View

Resolver Abah Témbongkeun (Sisi hareup)

CATETAN: Tingal Eaton Hybrid Cibalong sarta Panyambung lokasi pikeun Panyambung Locations di MY08 Systems

Eaton Fuller Inverter motor generator resolver connection

System komponén Identification MY09:

Deutsch 40-Way Mating Connector View

Deutsch 40-Jalan jalangan Panyambung Témbongkeun

Eaton Terminal Side - Harness Connector Resolver Deutsch 6-pin connector

Eaton Terminal Side – Harness Connector Resolver Deutsch 6-pin connector

CATETAN: Tingal Eaton Hybrid Cibalong sarta Panyambung lokasi pikeun Panyambung Locations di MY09 Systems.

Eaton invertor motor generator resolver MY09

LENGKAH 1. Pariksa keur status kode sesar Active atanapi teu aktif.

  1. Marios na turutan warnings & Cautions.
  2. Meunangkeun Konci sesar Active na FMIs kalawan ServiceRanger ngagunakeun 9-Jalan diagnostik Panyambung.
  3. kaluar konci.
    Bahaya: Tempo High-Voltage Service Shutdown and Power-Up Procedures. Turutan prosedur ulah shock, kaduruk atawa maot ti improperly diatur tinggi-tegangan.
  4. Nedunan pretés listrik jeung Hybrid Eléktro pretés. (MY09 only)
  5. Check Inverter part number. (MY09 Ngan)
    • If Inverter is part number 4306453, contact Eaton Call Center at 1-800-826-HELP (4357)
  6. Nu FMIs anu hadir?
    • MFIs 22, 24, 25, atawa 27 dibéréndélkeun, ngaganti Inverter nu, lajeng buka Lengkah 4.
    • Mun FMI 2, 23, atawa 26 dibéréndélkeun, buka Lengkah 2.
    • Mun FMI 3 atawa 21 kadaptar, buka Lengkah 6.
    • Mun FMI 0 kadaptar, Using ServiceRanger select the Advanced Product Functions and download the TECU and HCM snapshots then contact Eaton at 1-800-826-HELP (4357) (MY08 only). Pindah ka lengkah 7 (MY09 only).

Hambalan 2.Verify kontinuitas Resolver na Inverter komponén.

  1. kaluar konci.
  2. Disconnect the Low-Voltage Connector at the Inverter.
  3. Inspect for water intrusion inside wire connector.
  4. (MY08 Ngan) Ngukur lalawanan Resolver di 56-Jalan Abah Panyambung antara pin handap:
        • panitik 55 mun Pin 56
        • panitik 53 mun Pin 54
        • panitik 51 mun Pin 52

      Catetan: Gently flex nu Inverter 56-Jalan Panyambung Abah deukeut Panyambung bari ngawaskeun nu nilai lalawanan.
      Lalawanan Bulan keur pin anu:

      • pin 55 mun Pin 56: 10.5-8,6 ohm
      • pin 53 mun Pin 54: 34-28 ohm
      • pin 51 mun Pin 52: 27-23 ohm
    • Lamun resistances luhur nu kapanggih, sarta FMI 2 aktip, contact Eaton at 1- 800-826-TULUNG (4357).
    • Lamun resistances luhur nu kapanggih, sarta FMI 26 atawa 23 anu aktif, ngaganti Inverter nu, lajeng buka Lengkah 4.
    • Mun lalawanan téh luar tina rentang keur salah sahiji bacaan, buka Lengkah 3.

4. (MY09 only) Determine if resistance for the Resolver at the 40-Way Harness Connector between the following pins is within the range listed:

  • panitik 30 mun Pin 40 is 8.6–10.5 ohms
  • panitik 28 mun Pin 38 is 28–34 ohms
  • panitik 29 mun Pin 39 is 23–27 ohms
    Catetan: Hiji otomatis-ranging volt digital / ohm méteran kudu dipake.

    • Mun lalawanan téh luar tina rentang keur salah sahiji bacaan, buka Lengkah 5.
      • If resistance is within range, buka Lengkah 3.

LENGKAH 3. Pariksa kontinuitas Resolver Abah circuitry.

  1. kaluar konci.
  2. Pegatkeun sambungan 6-Jalan Motor / generator Resolver Panyambung.
  3. (MY08 only) Ngukur résistansi Resolver di 6-Jalan Abah Panyambung antara pin handap:
        • panitik 5 mun Pin 6
        • panitik 1 mun Pin 3
        • panitik 2 mun Pin 4

      Catetan: Hiji otomatis-ranging volt digital / Ohm Méter kudu dipake.
      Lalawanan Bulan keur pin anu:

      • pin 5 mun Pin 6: 10.5-8,6 ohm
      • pin 1 mun Pin 3: 34-28 ohm
      • pin 2 mun Pin 4: 27-23 ohm
    • Lamun resistances luhur nu kapanggih, ngalereskeun abah kabuka antara Inverter 56-Jalan Panyambung jeung Motor / generator 6-Jalan Resolver Panyambung, lajeng buka Lengkah 4.
    • Mun lalawanan téh luar tina rentang, ngaganti Siliwangi / generator, lajeng buka Lengkah 4.

3. (MY09 Ngan) Measure Resolver resistance at the 40-Way Harness Connector between the following pins:

  • panitik 38 mun Pin 40
  • panitik 38 mun Pin 3
  • panitik 28 mun Pin 40
  • panitik 28 mun Pin 3
  • panitik 28 kana taneuh
  • panitik 38 kana taneuh
  • panitik 30 kana taneuh
  • panitik 40 kana taneuh
    • Mun lalawanan kabuka atanapi OL, ngaganti Inverter.
    • Mun lalawanan nanaon lian ti OL, buka Lengkah 4.

LENGKAH 4. (MY08 Ngan) pariksa perbaikan.

  1. kaluar konci.
  2. Sambungkeun sadayana panyambungna tur kabel batré négatip.
  3. konci on.
  4. Konci jelas, tingali Faults aktif jelas.
  5. Ngajalankeun kandaraan jeung nyobian deui kode.
  6. Pariksa keur Konci, tingali Nempo Faults Active na teu aktif
    • Mun euweuh Konci, test geus réngsé.
    • Mun Code Sesar 4 némbongan, ngahubungan Eaton di 1-800-826-pitulung (4357).
    • Lamun kode hiji lian ti 4 némbongan, tingali Lepat Daptar Code Index.

LENGKAH 4. (MY09 only) Pariksa kontinuitas Resolver Abah circuitry.

  1. Disconnect the 6-Way motor/generator Resolver Connector (the connector going into the motor).
  2. Ngukur résistansi Resolver di 6-Jalan Abah Panyambung antara pin handap:
    Catetan: Hiji otomatis-ranging volt digital / ohm méteran kudu dipake.

    • panitik 1 mun Pin 3
    • panitik 1 mun Pin 4
    • panitik 2 mun Pin 3
    • panitik 2 mun Pin 4
    • panitik 1 kana taneuh
    • panitik 2 kana taneuh
    • panitik 3 kana taneuh
    • panitik 4 kana taneuh
  3. Mun lalawanan kabuka atanapi OL, repair wiring between Resolver and Inverter.
  4. Mun lalawanan nanaon lian ti OL, replace the motor/generator then go to Step 8.

LENGKAH 5. (MY09 Ngan) Measure resistance of Resolver circuit at motor/generator.

  1. Disconnect 6-Way Resolver wire connector at motor/generator.
  2. Determine if resistance on the following pins falls within the listed range:
    • panitik 1 mun Pin 2 is between 28–34 ohms
    • panitik 3 mun Pin 4 is between 8.6–10.5 ohms
    • panitik 5 mun Pin 6 is between 23–27 ohms
  3. Mun lalawanan téh luar tina rentang, replace the motor/generator (Resolver is not serviceable). After repairs are made go to Step 8.
  4. If resistance is within range, repair wiring between Resolver and Inverter. After repairs are made go to Step 8.

LENGKAH 6. (MY09 only) Verify the resistance at the Inverter.

    1. kaluar konci
    2. Disconnect 40-Way Low Voltage Connector at the Inverter.
    3. Measure Resolver resistance at the 40-Way Har-ness connector between the following pins:
      • panitik 28 mun Pin 1
      • panitik 28 mun Pin 6
      • panitik 29 mun Pin 1
      • panitik 29 mun Pin 6
      • panitik 38 mun Pin 1
      • panitik 38 mun Pin 6
      • panitik 39 mun Pin 1
      • panitik 39 mun Pin 6
        Catetan: Hiji otomatis-ranging volt digital / ohm méteran kudu dipake.
    4. If resistance is open or OL replace inverter. After repair is made go to Step 8.
    5. If resistance is anything other than OL go to H.

LENGKAH 7. (MY09 Ngan) Verify overspeed condition by test driving the vehicle.

  1. 1. Test drive vehicle to verify an overspeed condition. This may require a downhill road condition, verify with customer the road condition when fault was set.
    • Mun FMI 0 is set in a true overspeed condition, vehicle will need to be slowed down to prevent overspeed condition.
    • Upami mungkin, update HCM software version number 672 or higher. If vehicle has HCM with primary hardware version 4306455, the most current software version available is 663. To update software version 672 or higher requires an HCM with hardware version 4306473. Hardware version number can be found in Service Ranger under Product Configurations, HCM, Primary Hardware Version.

LENGKAH 4. (MY09 Ngan) pariksa perbaikan.

  1. kaluar konci.
  2. Sambungkeun sadayana panyambungna tur kabel batré négatip.
  3. konci on.
  4. Konci jelas, tingali Faults aktif jelas.
  5. Ngajalankeun kandaraan jeung nyobian deui kode.
  6. Pariksa keur Konci, tingali Nempo Faults Active na teu aktif
    • Mun euweuh Konci, test geus réngsé.
    • Mun Code Sesar 4 némbongan, ngahubungan Eaton di 1-800-826-pitulung (4357).
    • Lamun kode hiji lian ti 4 némbongan, tingali Lepat Daptar Code Index.

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