Eaton Fuller prijenosa rešavanje problema

Guide to servicing and repairing Eaton Fuller heavy-duty truck transmission, pomoć oko pronalaženja pitanje prenošenja problema, analyze the cause and make necessary repairs for 7, 8, 9, 10, 13, 15 i 18 ubrzati Eaton transmisije. For more in-depth assistance refer to your transmission model service manual or give us a call at 877-776-4600. Funkcija prenos je da efikasno prenijeti snagu motora, u smislu momenta, na zadnje točkove vozila. Moment je uvijanje ili kružnim snagu isporučuje zamašnjak motora. prenosnim odnosima menjača povećati ili smanjiti moment ovisno o zahtjevima potrebno za pomicanje ili pokretanje opterećenje. Prijenosnih povećava ili smanjuje brzinu. Prenosnih odnosa pravilno raspoređene tako da će motor raditi u svom najefikasniji domet RPM sa progresivnim promjenama brzine. Da bi se ispunili zahtjevi vozila, prijenos mora imati omjer dovoljno niska za pokretanje vozila u pokretu, da se održi kretanje gore-razreda, i da bi motor radi u svom asortimanu vrhuncu efikasnosti. prijenos, također, moraju pružiti jednostavan način za biranje brzina.

Vodič za sljedeće prijenos modelima Eaton Fuller:

FR-11210B RTLO-14610B RTLOF-15610B-T2 RTOF-11909MLL RTX-14709A RTXF-14709H FROF-16210B
FR-12210B RTLO-14610B-T2 RTLOF-16610B RTOF-13707DLL RTX-14709B RTLOF-14610B RTLOF-11610B
FR-13210B RTLO-14613B RTLOF-16610B-T2 RTOF-13707MLL RTX-14709H RTO-16909ALL RTO-13707DLL
FR-14210B RTLO-14618A RTLOF-16618A RTOF-14608LL RTX-14710B RTX-13710B RTX-12710B
FR-15210B RTLO-14713A RTXF-15615 RTOF-14708LL RTX-14710C RTXF-13710C RTXF-12710B
FR-9210B RTLO-14718B RTLOF-16713A RTOF-14709MLL RTX-14715 RTXF-14710B RTX-14610
FRF-11210B RTLO-14913A RTLOF-16713A-T2 RTOF-14908LL RTX-15615 RTLOF-14610B-T2 FROF-16210C
FRF-12210B RTLO-14918B RTLOF-16718B RTOF-14909ALL RTXF-16709H RTOF-11607L RTLOF-11610B-T2
FRF-13210B RTLO-14918B-T2 RTLOF-16913A RTOF-14909MLL RTX-15710B RTX-13710C RTO-13707MLL
FRF-14210B RTLO-15610B RTLOF-16913A-T2 RTOF-16908LL RTX-15710C RTXF-14608LL RTX-12710C
FRF-15210B RTLO-15610B-T2 RTLOF-16918B RTOF-16909ALL RTX-15715 RTLO-11610B-T2 RTXF-12710C
FRF-9210B RTLO-16610B RTLOF-16918B-T2 RTX-11509 RTX-16709B RTLOF-14613B RTXF-16710C
FRO-11210B RTLO-16610B-T2 RTLOF-17610B RTX-11608LL RTX-16709H RTOF-11607LL RT-7608LL
FRO-11210C RTLO-16618A RTLOF-17610B-T2 RTX-11609A RTX-16710B RTX-14608LL RTLOF-12610B
FRO-12210B RTXF-14710C RTLOF-18610B RTX-11609B RTX-16710C RTXF-14609A RTO-14608LL
FRO-12210C RTLO-16713A RTLOF-18718B RTX-11609P RTXF-11509 RTLO-12610B RTXF-16709B
FRO-13210B RTLO-16713A-T2 RTLOF-18913A RTX-11609R RTXF-11608LL RTLOF-14618A RTXF-13609A
FRO-13210C RTLO-16718B RTLOF-18913A-T2 RTXF-15715 RTXF-11609A RTOF-11608LL RTLO-13610B-T2
FRO-14210B RTLO-16913A RTLOF-18918B RTX-11610 RTXF-11609B RTX-14609A RT-8608L
FRO-14210C RTLO-16913A-T2 RTLOF-18918B-T2 RTX-11615 RTXF-11609P RTXF-14609B RTLOF-12610B-T2
FRO-15210B RTLO-16918B RTLOF-20913A RTX-11708LL RTXF-11609R RTLO-12610B-T2 Hrito-L4709nlarla
FRO-15210C RTLO-16918B-T2 RTLOF-20918B RTX-11709A RTXF-11610 RTLOF-14713A RTX-13609A
RTXF-14615 RTLO-17610B RTLOF-20918B-T2 RTX-11709B RTXF-11615 RTXF-15710C RTXF-13609B
RTXF-14708LL RTLO-17610B-T2 RTLOF-22918B RTX-11709H RTXF-11708LL RTX-14609B RTLOF-14918B-T2
FRO-16210B RTLO-18610B RTLOFC-16909A-T2 RTX-11710B RTXF-11709H RTXF-14609P RT-8908LL
FRO-16210C RTLO-18610B-T2 RTO-11607L RTX-11710C RTXF-11710B RTLO-12713A RTLOF-12713A
FRO-17210C RTLO-18718B RTO-11607L RTX-11715 RTXF-11710C RTLOF-14718B RTO-14908LL
FRO-18210C RTLO-18718B-T2 RTXF-15710B RTX-12509 RTXF-11715 RTOF-11707LL RTX-13609B
FROF-11210B RTLO-18913A RTO-11607LL RTX-12510 RTXF-12509 RTX-14609P RTXF-13609P
FROF-11210C RTLO-18913A-T2 RTO-11607LL RTX-12515 RTXF-12510 RTXF-14609R RTOF-11908LL
FROF-12210B RTLO-18918B RTO-11608LL RTX-12609A RTXF-16710B RTLO-12913A RTF-8608L
FROF-12210C RTLO-18918B-T2 Hrito-Ll707dlarla RTX-12609B RTXF-12515 RTLOF-14913A RTLOF-12913A
FROF-13210B RTLO-20913A Hrito-Ll707larla RTX-12609P RTXF-12609A RTOF-11708LL RTO-14909ALL
FROF-13210C RTLO-20918B Hrito-Ll708larla RTX-12609R RTXF-12609B RTX-14609R RTX-13609P
FROF-14210B RTLO-20918B-T2 Hrito-Ll709nlarla RTX-12610 RTXF-12609P RTXF-14610 RTXF-13609R
FROF-14210C RTLO-22918B RTO-11908LL RTX-12709A RTXF-12609R RTLO-13610B RTX-14615
FROF-15210B RTLOC-16909A-T2 RTO-11909ALL RTX-12709B RTXF-12610 RTLOF-14918B RTF-8908LL
FROF-15210C RTXF-14715 RTO-11909MLL RTX-12709H RTXF-12709H RTOF-11709MLL RTLOF-13610B
RTO-14909MLL RTXF-13709H RTLO-11610B RTO-16908LL RTXF-13710B RTOF-11909ALL RTX-14708LL
RTX-13609R RTLO-14610A RTLOF-13610B-T2 RTX-13709H RTLOF-15610B

Common prijenosa žalbe

vibracija

Although the effects of vibration will show up in the transmission, vibration usually originates somewhere else in the drive train. Vibration can usually be felt or heard by the driver; kako god, u nekim slučajevima, transmission damage caused by vibration will occur without the driver’s knowledge.

Neki prijenosa problemima zbog pogonskog vibracija:

  1. Gear zvečka u stanju mirovanja
  2. zupčanik & shaft splines (zareža)
  3. buka
  4. zareža ležajevi
  5. Ponovljeno pečat curenja zadnje
  6. Broken ili labave sinhronizator igle
  7. Kontinuirano labavljenje capscrews, konzole i nosači
  8. Istrošeni Shaft Spine Wear
  9. Worn universal joints (Nije prijenos simptom, ali indikator vibracija.)
fretted splines on transmission

zareža Splines

Broken transmission synchronizer pin

Broken Synchronizer Igle

transmission input spline wear

Ulaz Spline Wear

Common causes of vibration include driveline imbalance or misalignment, neuravnotežen točkovima ili doboša, grubo rad motora, slomljena ili izlizanog nosači motora i istrošene suspenzija.

Gear Slipout i Jumpout

prednji dio
Kada je klizna kvačilo preselio da se uključe sa MAINSHAFT brzinu, zubi parenja mora biti paralelan. Sužava ili nositi držeći zubi će pokušati da "hoda", osim što je brzina rotirati. Pod pravim uslovima, slipout će rezultirati. Neki od ovih uvjeta su:

  1. Prenos montiran ekscentrično sa zamašnjaka motora pilot.
  2. Prekomjerne zupčanik sukobljenih što skraćuje pedale kvačila zuba.
  3. Nepravilno podešavanje daljinskog smjene kontrole povezanosti što rezultira parcijalne angažman. Također provjerite za labave veze i istrošene čaure.
Snubbed Clutching Teeth

Otresao držeći Teeth

Gear stežući zube nosi na konus.

detent spring

Razdjelni Spring

Nedovoljna pritisak na zadržavanja lopte iz slabi ili slomljen Zapirač proljeće.

worn yoke bar

Istrošen Yoke Bar

Izlizan na Zapirač zarez jaram bar

Uvjete koji mogu izazvati Jumpout

  1. Ekstra teške i duge smjene poluge koji swing, klatno fashion, iz poslovnih preko neravnog terena. Mućenje djelovanja poluge prevazilazi Zapirač opruzi.
  2. Mehanički daljinski upravljači sa glavnim montiran na okvir. Relativna kretanja između motor-prijenos paketa i okvir može prisiliti prijenos iz brzine. Istrošeni ili slomljeni nosači motora povećati efekte ovog stanja.
transmission with jumpout

Pomoćni točki

Slipout in the auxiliary section may be caused by the clutching teeth being worn, sužava, ili ne u potpunosti uključen. These conditions cause the clutch gear to “walk” out of engagement as the gears turn.

Causes of these types of clutching defects are clashing or normal wear after long life. Vibrations set up by an improperly aligned driveline and low air pressure add to the slipout problem.

Jumpout in the auxiliary section usually occurs with the splitter gear set. If torque is not sufficiently broken during splitter shifts, the sliding clutch gear may not have enough time to complete the shift before torque is reapplied to the gears. Kao moment se ponoviti, the partially engaged clutch gear “jumps” out of the splitter gear. Since the gears have torque applied to them, damage will be done to the clutching teeth of the mating gears.

tapered clutching teeth

hard Shifting

The effort required to move a gear shift lever from one gear position to another varies. If too great an effort is required it will be a constant cause of complaint from the driver.

Većina pritužbi su tipa daljinski veze koriste u vozilima bez kabine motora. Before checking the transmission for hard shifting the remote linkage should be inspected. Linkage problems stem from worn connections or bushings, vezivanje, improper adjustment, lack of lubrication on the joints or an obstruction which restricts free movement. Kako bi se utvrdilo da li je sama prijenos je uzrok teško prebacivanje, uklonite ručice mjenjača ili povezanost sa vrha prijenos. onda, move the shift blocks into each gear position using a pry bar or screwdriver. If the yoke bars slide easily, problem je sa Skupštinom povezivanje. If the trouble is in the transmission, it will generally be caused by one of the following:

  1. Splines of sliding clutch gear binding on mainshaft as a result of a twisted mainshaft key, bent shift yoke or bowed mainshaft key.
  2. Jaram barova obavezujuće u kućištu baru kao rezultat napukla stanovanja, preko Stegnuto pomak blok lockscrew, sprung yoke bar, or swelled areas of the yoke bar.
transmission hard shifting

Ako dođe do teško prebacivanje samo u prvoj i obrnuto, the shift block detent plunger movement may be restricted. This can result from burrs on the plunger, or from overtightening the plunger spring plug. With the plunger blocked in the depressed position, the plug should be tightened until it bottoms out against the spring, onda odustao 1/4 u 1/2 zaokret.
Gear sukobljenih ne treba miješati sa čvrstim prebacivanje. Gear clashing occurs when an attempt is made to engage the clutch gear before it has reached synchronization with the mainshaft gear.

vrućina

The transmission operating temperature should never exceed 250°F (120° C) na duži vremenski period. Ako se to desi, the oil will breakdown and shorten transmission life.

Zbog trenja pokretnih dijelova, transmissions will produce a certain amount of heat. In most cases normal operating temperature is approximately 100°F (40° C) above ambient. Heat is dissipated through the transmission case. When conditions prevent the proper dissipation of heat, then overheating occurs.
Prije provjere mogućih uzroka pregrijavanja, the oil temperature gauge and sending unit should be inspected to make sure they are giving correct readings.

Causes of Overheating
1. Nepravilno podmazivanje. nivo ulja prenizak ili previsok, wrong type of oil, or an operating angle of more than 12 stupnjeva.
2. Rade dosljedno 20 MPH.
3. Visoke motor RPM.
4. Ograničen protok zraka oko mjenjača, due to the transmission being “boxed in” by frame rails, deck lids, rezervoari za gorivo i nosače, or by a large bumper assembly.
5. Izduvni sistem preblizu prijenos.
6. Visoka temperatura.
7. Velika snaga, overdrive rad.
8. Kotrljanje nizbrdo sa kvačila pritisnuta.

U nekim slučajevima, an external oil cooler kit can be used to correct overheating problems.

Prenos hladnjaka ulja su:
preporučuje se

  • Sa motorima od 350 H.P. and above with overdrive transmissions

potreban

  • sa motorima 399 H.P i gore sa overdrive
    transmisije i GCWs preko 90,000 lbs.
  • sa motorima 399 H.P. i iznad i 1400 Lbs.-Ft.
    ili veći okretni moment
  • sa motorima 450 H.P. i gore

Prenos buke

There will always be a certain level of noise due to the normal transmission operation. kako god, excessive noise or unusual noise such as a whine, režanje, or squeal indicates some kind of a problem.

The transmission itself can be the cause of excessive or unusual noise. takođe, noise can originate elsewhere in the vehicle, ali se pokupio i pojačava prijenos.

1. Knocking ili Thudding

transmission gears
  • Gears - Bumps ili bubri na brzinu zubima. Such bumps or swells can be removed with a hone or small hand grinder; these areas can be identified as highly polished pots on the face of the gear tooth. obično, this noise is more prominent when the gear is loaded; tako, the problem gear can be located as the noise occurs in a specific gear position. Bumps or swells are caused by improper handling of gears before or during assembly.
  • ležajevi – Noise comes in at low shaft speeds in any position. It is caused by bearings with damaged balls or rollers, or with pitted and spalled raceways.
cracked transmission gears
  • Cracked Gear – A gear cracked or broken by shock loading or by pressing on shaft during installation will produce this sound at low speeds. Pri visokim brzinama urlik će biti prisutan.

2. High Pitched Whine or Squeal

  • Gear Wear - Rezultat normalnog trošenja zupčanika, including gear tooth pitting from excessive use. In advanced deterioration, urlik će rezultirati.
  • Mismatched Gear Sets – Such gear sets are identified by an uneven wear pattern on the face of gear teeth.
  • Ležajevi - "zapinje" ležajevi, having insufficient axial or radial clearance

3. brunda

  • Timing Error – Improper timing of the transmission during reassembly, or improper timing due to gear turning on the countershaft. Both conditions produce an error in tooth spacing.

Causes of Transmission Noise Originating Elsewhere in Vehicle:

  1. Rough praznom hodu motor. (pogledajte gear zvečka)
  2. Motor buke.
  3. Clutch driven plates in which the dampening action of springs or rubber blocks has been eliminated by wear set or fracture.
  4. Pogonski sklop iz ravnoteže.
  5. Nejednakih zajednički rad uglova.
  6. Nositi križevi u zglobovima.
  7. Labave ili izlizanog centar ležajevi.
  8. Istrošeni ili koštice zubi na prsten zupčanika i zupčanik od pogonska osovina.
  9. Stražnja osovina neuspjeh ležaj.
  10. Wheels iz ravnoteže.
  11. Istrošene proljeće pivot ležaj.
  12. Loose "U" vijaka.
  13. Kočnice bubnjevi izobličenja ili iz ravnoteže.

Prenos rješavanje problema je Smjernica

Following is a basic procedure guideline for troubleshooting transmissions:

  1. preliminarni pregled
    • lično zapažanje – look for signs of misuse such as broken mounts, pribor ili zagradama; check airlines.
    • Pitanje vlasnika ili operatora – gather information on operating conditions and vehicle use, o povijesti problema, and on shifting characteristics if affected.
    • Okupiti Istorija jedinice – including maintenance and lubrication procedures, prošlosti kvarova, i kilometraža ili sati korištenja.
  2. Skinite prijenosa
    • Držite uzorak ulje za nečistoće, provjeriti ako je to potrebno.
    • tokom demontaža, check for incorrectly installed parts, nedostajućih dijelova, and nongenuine parts.
    • Očistite i pregledajte svaki komad pažljivo.
  3. Odrediti Vrsta Failure
  4. Odrediti i ispraviti uzrok neuspjeha

The Troubleshooter’s Guideline Chart is used to locate and correct transmission problems. To use the guideline,

1) Locirati problem prenosa u polja ispod

2) Hover over the box to see the possible problem and take note of the numbers next to the possible cause

3) Pogledajte listu ispod i pronađite odgovarajući broj naveden pored problema. Broj usklađivanje sa liste će vam reći da je moguće korekcije.

4) Može biti više od jednog od mogućih uzroka i mogućih korekcija za svaki problem.

eventualne korekcije:

  1. Uputiti vozača pravilne tehnike vožnje.
  2. zamijeniti dijelove (after trying other listed possible corrections).
  3. Otpustite lock-vijak i zategnite na odgovarajući moment.
  4. Potražite rezultanta štete.
  5. Glatka sa šmirgl papir.
  6. Reset to ispravno navedene.
  7. Instalirati nedostaju dijelovi.
  8. Provjerite airlines ili crijeva.
  9. zategnite deo.
  10. Ispravite ograničenje.
  11. Ponovo provjeri timing.
  12. čistom delu.
  13. Nanesite tanki sloj silikona.
  14. Nanesite brtvilo.

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