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Eaton Prijenos Imajući problema

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Umor

Umor nosača karakterizira ljuskanje ili pljusak utrke ležaja. Spajanje je zrnato slabljenje ležajnog čelika zbog čega se odvaja od utrke. Zbog njihovih grubih površina, Ispirani ležajevi će biti bučno i proizvoditi vibracije. Normalni neuspjeh umora događa se kada ležaj "živi" svoj životni vijek u normalnim opterećenjima i radnim uvjetima. Očekuje se ova vrsta neuspjeha i rezultat je prekida metala zbog stalne primjene brzine i opterećenja.

Preurađeni kvar zamora može se dogoditi u prijenosu kada je provrt ležaja premalo ili izvan kruga zbog loše kvalitete odvijanja. Ekstremna pažnja trebala bi se voditi prilikom ponovnog preusmjeravanja kućišta. Dosadno stambeno središte rezultirat će neusklađenjem osovina. Uvijek koristite preciznu opremu kao što je džig dosadni stroj. Nikada ne udarajte provrte ležaja da biste stekli fit.

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Imajući Race „ljušti”

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Lopta Put Uzorak uzrokovane out-of-Round Squeeze

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Podmazivanje

Neuspjeh ležaja zbog lošeg podmazivanja karakterizira promjena bojenja dijelova ležaja, ljuštenja na utrci, i mogući prekid od držača. Neuspjeh može rezultirati ne samo iz niske razine ulja, ali i iz kontaminirane uljem, nepravilno ulje, ili miješanje tipova ulje (uključujući upotrebu aditiva). Da bi se spriječilo ovu vrstu neuspjeha, prijenos se uvijek treba ispuniti na odgovarajuću razinu, Korištenje preporučene vrste i stupnja ulja, i mijenjati u redovitim razmacima.

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Spaljena i krhotine ležajeva

otvrdnjavanje

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Brinelled utrke

Brinelling se može identificirati kao sitne udubljenja visoko na ramenu ili u dolini ležaja. Oni mogu biti uzrokovani nepravilnom instalacijom ili uklanjanjem ležaja. Vožnja ili pritiskanje na jednoj utrci, Iako je podržavanje drugog, glavni je uzrok. Kako bi se spriječilo da Brinelling uvijek podržava utrku koja je na nju primijenjena pritisak. Osim otvrdnjavanje, Oštećenja također mogu naći u štitnike ležaja, zadržavači i pucanje prstenova pomoću čekića i dlijeta za vožnju ležajeva.
Ova oštećenja možete izbjeći korištenjem ispravnih vozača ili pušača.

trošenja

Ležajna vanjska utrka može pokupiti obradbu obrade nosača kao rezultat vibracije. Ova se radnja naziva fretting. Mnogo se puta ugasili ležaj pogrešno dijagnosticiran kao onaj koji se vrtio u prorezu. Samo u ekstremnim uvjetima će se vrtjeti vanjska trka.

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Fretted vanjski prsten

kontaminacija

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Zagađena utrke

Kada ležajevi uspjeti kao posljedica kontaminacije, Zbog toga su ili onečišćenja koja ulaze u slučaj prijenosa ili se ležajevi nepravilno obrađuju tijekom servisa ili skladištenja. Ležajevi pogođeni od onečišćenja identificirani su bodovanjem, grebanje ili ubod trkačkih staza i kuglica ili valjka, ili nakupljanje hrđe ili korozije na dijelovima ležaja. U Dodatku, prisutnost vrlo fine čestice u ulju, poput abrazivne prašine, ili upotreba pretjerano aktivnog EP (ekstremni tlak) ulja, djelovat će kao spoj za laganje i proizvesti vrlo vrlo poliranu površinu na trkačkim putevima i kuglicama ili valjkama. Ovaj proces laskanja značajno će skratiti život ležaja.

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Nečistoće će uvijek ući u prijenos tijekom uobičajenog procesa disanja. To neće ozbiljno utjecati na ležajeve ako se ulje za prijenos promijeni kako se preporučuje. Nove ležajeve treba pohraniti u svoje omote dok ne budu spremni za uporabu. Korištene ležajeve treba temeljito očistiti u otapalu, svjetlo ulje ili kerozin, prekriven slojem ulja i omotan dok ne bude spreman za uporabu. Uvijek upotrijebite novo omot nakon ponovnog oblika.

odstupanje

Neispravljanja može se pojaviti u ležaju pogonskog zupčanika ulaznog vratila ako je prijenos montiran ekscentrično s provrtom pilota u zamahu. Naznaka ovog stanja bila bi oštećenja separatora lopte i štitnika.

Kućište kvačila, Kućište kvačila montaže lice, a pilot ležaj treba provjeriti radi ekscentričnosti, Strane tvari i pravilni položaj u nastupu pri pokušaju pronalaska uzroka neusklađenosti.

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Imajući Odstupanje

Električni iskrenje

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Električni iskrenje

Kad se električna struja prolazi kroz ležaj na kontaktnim površinama kuglice ili valjka i utrka, Rezultati arnija, koji će jamu komponenti ležaja. U ekstremnim slučajevima, Kuglice ili valjci zapravo mogu biti zavareni na utrkama ležaja, Sprječavanje rotacije ležaja. Ovo se stanje može dogoditi u prijenosu kamiona kao rezultat električnog zavarivanja na kamionu s nepravilnim tlom. Kada radi bilo A.C. ili D.C. zavarivanje, Nikada ne postavljajte tlo tako da omogući da struja prođe kroz prijenos.

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