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Probleme met Eaton Transmissie ratte & skagte
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botsende Gears
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Demp en botsende ratte tydens oorskakeling is gereelde misbruik waaraan ongesinchroniseerde transmissies onderwerp word. Ligte snoei sal min skade aanrig. Die werklike skade word aangerig deur die harde botsing wat veroorsaak word deur inskakelende ratte wat ver uit sinchronisasie is. Dit kan stukke metaal van die punte van die tande afbreek. Botsende ratte kan na een van drie oorsake opgespoor word:
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SNUBBED clutching rattande
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1. onbehoorlike Verskuiwing
Dit geld vir bestuurders wat nie vertroud is met die skofpatroon nie of nie die RPM-verspreiding tussen skofte geleer het nie.
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2. Koppelaar
Botsing tydens aanskakel in eerste of trurat kan veroorsaak word deur onvoldoende koppelaarspeling of 'n sleepkoppelaar wat nie behoorlik loslaat nie. Dit laat die transmissie-teenasse en hoofas-ratte aanhou draai terwyl die koppelaarpedaal getrap word. Botsings ontstaan wanneer die nie-roterende glykoppelaar gedwing word om in te skakel met 'n roterende hoofas-rat. Dubbele koppelwerk tydens hefboomskakelings sal ook afswaai en botsing verminder.
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3. traagheid Force
Countershafts en mainshaft ratte neem gewoonlik uit 3 om 5 sekondes om te stop roterende na die koppelaar is ontkoppel. 'N poging om 'n koppelaar rat inkam met 'n mainshaft rat voor die mainshaft rat stop sal lei tot botsende. As die oordrag nie toegerus is met 'n koppelaar rem of tussenas rem, is dit nodig om 'n paar sekondes wag na depressiewe die koppelaarpedaal voordat aanvanklike betrokkenheid van die oordrag.
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vervaardiging Punte
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Soms word ratte vervang of vermoedelik gebrekkig as gevolg van merke wat deur vervaardigingsprosesse op die rat gelaat word. hierdie letsels, egter, dra nie by tot ratfaling nie en die rat moet nie vervang word nie as gevolg van hierdie merke.
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hob Punte
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Dit is snymerke of lyne wat tydens die aanvanklike sny van die tande gevorm word. Kookplaatmerke op die tandgesig sal deur die skeerproses verwyder word, maar kookplaatmerke in die wortel van die tand sal heel waarskynlik bly, en kan selfs gevind word op ratte met baie slytasie daarop.
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skeer Punte
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Die skeerbewerking laat duidelike diagonale merke op die voorkant van die rattand. Hierdie punte kan van puntetelling onderskei word deur die feit dat hulle diagonaal is, terwyl telling punte meer byna vertikaal is. Die meeste skeermerke word tydens normale ratwerking verwyder.
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rat Lipping
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Lipping of skeer brame, is die vorming van "lippe" aan die punt van die rat tande bewerking. Hierdie "lippe" sal geen kwaad doen om die rat.
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Rat Rattle by Idle
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Hoofas-ratte is ontwerp om 'n bepaalde hoeveelheid aksiale speling te hê wat hulle toelaat om vrylik op die hoofas te draai. Die hoeveelheid klaring word beheer deur die gebruik van wassers. 'N Rowwe luier enjin kan opstel vibrasies, veroorsaak dat die hoofas-ratte rammel as hulle in parende ratte slaan. Hierdie toestand kan gewoonlik genees word deur die luier-eienskappe van die enjin te verbeter. Toleransiewassers moet dalk verander word om die aksiale ratspeling binne toleransie op hoë kilometers eenhede te bring. Sien die dienshandleiding vir prosedure en spesifikasies.
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Skag Twist en Breuk
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Mislukking van transmissie-asse deur breuk of draai word veroorsaak wanneer spanning op hulle uitgeoefen word wat groter is as wat hulle ontwerp is om te weerstaan. Die hoofoorsake vir hierdie mislukkings is:
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- Onbehoorlike clutching tegnieke.
- Begin in te hoog van rat.
- gesleur.
- Probeer om te begin met remme gesluit.
- Transmissie wat vir toediening gebruik is, is nie ontwerp om te weerstaan nie.
- Stamp in beskuldigdebank wanneer agtergrond.
- Onbehoorlike bevestiging van verstelbare 5de wiel.
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gebreekte Mainshaft
Soos met rattande, skagte kan breek as gevolg van moegheid of impak.
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gedraai Mainshaft
Belasting wat nie ernstig genoeg is om asbreuke te veroorsaak nie, kan veroorsaak dat die skag draai.
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