Eaton taucoko Hybrid taranisimisani cala nabavuni 107 – High Voltage Battery Leak Detection
Nabavuni ni cala me baleta na ivakaraitaki ni Eaton Hybrid draiva na ivakarau ni gacagaca (MY08) RA-8E306A-O, EH-8E306A-UPG, RA-8E306A-CAKE, Eh-8E306A-CD, EH-8E306A-T and EH-6E606B-CD. Na vakabateri Control tabanilotu (BCU) continuously monitors the vehicle to detect a high-voltage leak. The circuit is connected to 3 locations on the DC high-voltage line with the opposite end connected to the chassis through a resistor.
Nabavuni ni cala 107 – High Voltage Battery Leak Detection Detection
Na preconditions oqo na dodonu me na sotavi ni bera ni na ivakarau ni detects ni cala:
- E levu cake mai na vakalivaliva ni ignition ni inverter 7 volts kei na lailai 16 volts.
- E levu cake mai na tabanilotu ni lewa ni vakabateri ignition vakalivaliva 7 volts kei na lailai 16 volts.
Me kilai: Ni leqa lalai ni vakarorogo e dua na nabavuni ni luluqa vagolei ki na Ivakarau ni Diagnostic ni ivoli (PDM)
Na ivakarau me ra tuva na cala na nabavuni luluqa
- FMI 1 is set when the BCU detects the resistance between the high-voltage line and the Inverter case is less than 82k ohms.
Fallback ni cala na nabavuni 107 is set the following conditions occur:
- E vakabasikata na parasa matavinaka na rokana "Dikeva na Hybrid" rarama.
- E maroroi tu na cala ena Module ni lewa ni Hybrid (HCM) ivakananumi.
- Inverter tasogo na ivakarau ni levu-vakalivaliva.
- HCM tomana tikoga na nona lewa na lori ni hybrid ena dua na ivakarau ni kila sara ga.
- Taranisimisani defaults tekivu iyaya me ika 1.
Na ivakarau me ra luluqa vakalotu na nabavuni ni cala
Duadua ga e rawa me vagalalataki kina na luluqa na cala mai na taranisimisani vakalivaliva Control tabanilotu (TECU) se itukutuku makawa ni HCM ka vakayagataka na ServiceRanger. Na dauvakavinavinakataka koya ga vakataki koya na TECU na cala mai na itukutuku makawa ni oti na 200 na auwa kei na HCM koya ga vakataki koya na dauvakavinavinakataka na cala mai na itukutuku makawa ni oti na cala sa Inactive me baleta na 200 na auwa.
Na nabavuni ni cala oqo e rawa ni vakavuna mai vua e dua vei ira:
- FMI 1
- Levu-vakalivaliva keveli insulation vakacaca
- Ka 'u ena taqomaka levu-vakalivaliva
Nabavuni ni cala 107 – High Voltage Battery Leak Detection Test
Ivakasala ni qaqarauni & Ivakaro
Ivakasala ni qaqarauni: Ivakasala ni qaqarauni e vakaraitaka e dua na vakavure voleka, which could result in severe personal injury if you do not follow the indicated procedure.
Qaqarauni: Caution indicates vehicle or property damage could occur if you do not follow the indicated procedure.
Me kilai: Note indicates additional detail that will aid in the diagnosis or repair of a component/system.
Muria na iwalewale lokuci ena na tukuni oti na ivakarau me da levea e dua na mavoa:
1. Kevaka sa tiko na motoka kei na lockout na vanila vakabilo na levu-vakalivaliva e vakacurumi ena na KCM, na duadua ga na tamata ka dodonu me rawa kina mo ni sa tekivu na lori sai koya na tamata dau sainitaka na itoka ni lockout.
2. Ni bera ni cakacakataka e dua na motoka se biubiu mai na nodratou lori ni sa cici yani na idini, mo dodonu me biuta na lever ni shift ena "Sega" na ivakarau dovia na ikelekele ni motoka, ka na rawa ni vakataotaka na qiqi.
3. Na vuna ni veitaqomaki, dau vakaitavitaki ira na butuka ni veiqaravi ni bera na kena digitaki na itutu ni iyaya mai "N."
4. Ni bera ni tekivu e dua na motoka dau dabe sobu tale na draiva ’ idabedabe ni % s, digitaka "sega" ena na lewa ni shift, ka biuta na butuka na ikelekele ni motoka.
5. Ena motoka vata kei na ePTO, na idini kei na/se
Rawa ni tekivu na tabana ni vakacici/Generator ena ivakarau ni ePTO. Sega tale ni cakava e dua na itataqomaki se cakacaka ena motoka, ena ivakarau oqo.
6. 12-Volt na vakabateri vinaka (+) kei na ka ca (-) e dodonu me na tagutuvi ni bera e dua na isema, ena dua na lori ni Hybrid ka vakaiyaragitaki.
Qaqarauni: Muria na iwalewale lokuci ena kena tukuni oti na ituvatuva mo levea kina na malfunction ni iyaya se vakacaca.
Qaqarauni: Do not release the parking brake or attempt to select a gear until the air pressure is at the correct level.
Qaqarauni: To avoid damage to the transmission during towing place the shift lever in “N” and lift the drive wheels off the ground or disconnect the driveline.
Na ivakaro levu-vakalivaliva & Ivakaro
- Vakayagataka na CO2 se na mamaca na wainimate ni bokobuka ni bukawaqa.
- Na wiring ni levu-vakalivaliva e kovuti tiko ena roka moli na insulation se convoluted na tubing ka makataki ena ivakatakilakila ni ivakasala ni qaqarauni mai na connectors.
- Ena makataki Eaton kece® Hybrid kila sara/vakayacori lori ‘ Hybrid’ e tautuba ni lori, vata kei na yaca ni shift ena na itoqa.
- Gole ki na OEM ni vakatabakidua na vanua ni chassis hybrid dauvolavola matatataki.
- SEGA ni kotiva na keveli ni levu-vakalivaliva e roka moli.
- SEGA ni kotiva se dolava na KCM.
- SEGA ni kotiva se dolava na Dauvuki VV/VV.
- SEGA ni kotiva se dolava na Inverter.
E dua na iwasewase ni buffer dodonu me vakaduria ka levu-vakalivaliva ka rapa qaniliga (kalasi 0 ena taqomaka leca) e gadrevi ni se bera ni cakacakataka na levu ni vakalivaliva. Sa sega ni vakamuria na ivakasala oqo e rawa ni yaco ena dredre e dua na mavoa se na mate.
Era na ka-rapa qaniliga e dodonu me daramaki ni a cakacaka tiko ena ivakarau ni ni levu-vakalivaliva na kalasi 0 ena taqomaka leca. Na qaniliga ni rapa e dodonu me da vakatovolei ni bera ni yadua oqo ni vakayagataki na qaniliga ni insulation kei na rapa vakatovotovo na iwalewale e kune ena "Diagnostic ivolatabaki kei na iyaya ni cakacaka/veiqaravi" ena tabana e 6. Sa sega ni vakamuria na ivakasala oqo e rawa ni yaco ena dredre e dua na mavoa se na mate.
Ni bera ni dikeva tiko na veika se cakacaka tiko ena dua na keveli ni levu-vakalivaliva se na igacagaca eso na "levu-vakalivaliva veiqaravi Shutdown kei na kaukauwa-cake iwalewale" ena tabana e 4 e dodonu me dau vakamuri na. Sa sega ni vakamuria na ivakasala oqo e rawa ni yaco ena dredre e dua na mavoa se na mate.
Na misini lalai ni Lockout kei na Tagout e dodonu ga me vagalalataki mai na Daunimisini ni sa vakacolata vei na motoka na misini ni Lockout kei na Tagout. Sa sega ni vakamuria na ivakasala oqo e rawa ni yaco ena dredre e dua na mavoa se na mate.
Levu-vakalivaliva rapa ka qaniliga (kalasi 0 ena taqomaka leca) dodonu me daramaki kina na gauna ni cakacaka ena dua
levu-vakalivaliva keveli. Na "levu-vakalivaliva veiqaravi Shutdown kei na kaukauwa-cake iwalewale" ena tabana e 4 dodonu me na tarava ni bera ni kau laivi e dua na keveli ni levu-vakalivaliva. Sa sega ni vakamuria na ivakasala oqo e rawa ni yaco ena dredre e dua na mavoa se na mate.
Levu-vakalivaliva keveli kei na wiring era na moli ka tiko kina e dua na ivakatakilakila ni ivakasala ni qaqarauni mai na connectors. Sa makataki na levu-vakalivaliva matatataki ena dua na ivakatakilakila ni. Levu-vakalivaliva rapa ka qaniliga (kalasi 0 ena taqomaka leca) dodonu me vakayagataki kina na gauna ni cakacaka ki na dua ga na gacagaca eso. Sa sega ni vakamuria na ivakasala oqo e rawa ni yaco ena dredre e dua na mavoa se na mate.
Iwalewale ni Shutdown ni veiqaravi ni levu-vakalivaliva
1. Muria na iwalewale ni "IWasewase na cakacaka levu-vakalivaliva".
2. Kunei na Damudamu KCM me veisau toka e liu na KCM kei na biliga na veiqaravi me veisau na tani.
3. Kauta laivi na ubia ni ivakasaribariba ni veiqaravi e liu ka lavetaka na Bracket ni Lockout (J48506).
4. Vaqaqacotaka na itoka me na Bracket ni Lockout.
5. Vakadeitaka rawa sega ni toso mai na itutu mai na ivakasaribariba ni veiqaravi na KCM.
6. Vakatara na ivakarau me ra tuva me baleta e dua na iyalayala ni 5 na miniti mo qarava vakalivaliva cecere.
7. Semata ServiceRanger ka raica na itukutuku ni oqori SAI ni monita ni 116 kacivi "levu-vakalivaliva vakabateri Potential." Vakayagataki SPN 520323 me baleta na isema ni J1939 "Vakabateri vakalivaliva RB" (Na kato ni veitau).
8. E dodonu me na vakalivaliva 30 volts se lailai. Kevaka na vakalivaliva e toka e cake 30 volts, sega ni cakacaka ena lori ka veitaratara kei na Eaton® ena 1-800-826-HELP (4357).
9. Bokoca na ignition idola kei na toso ki na vakavinakataki se na leqa lalai ni vakarorogo na ikalawa.
Me kilai: Na turu ni vakalivaliva me saiva ni idola e sa tani.
Iwalewale ni cake tiko na kaukauwa ni veiqaravi ni levu-vakalivaliva
1. Lavetaka taucoko na connectors ni levu-vakalivaliva ki na nodra itutu lokataki.
2. Kevaka mo na tamata cakacaka ena lori, Vagalalataka na Lockout Bracket kei na itoka.
3. Reinstall na Bracket ni Lockout mai na ivakasaribariba ni veiqaravi.
4. Leuta na ivakasaribariba ni veiqaravi kei na me na motoka me baleti 2 na miniti.
5. Tekivu ena kena gauna donu na motoka.
Ka ena Hybrid taqomaka Eaton kei na vanua ni isema
Ka ena Hybrid taqomaka Eaton kei na ivakarau ni MY09 ni vanua ni isema
IKALAWA 1. vakadeitaka bulabula ka Inactive na ituvaki ni nabavuni ni cala.
- Railesuva ka muria na Ivakasala ni qaqarauni & Ivakaro.
- Idola ena.
- Retrieve Active fault codes and FMIs with ServiceRanger using the 9-Way Diagnostic Connector or manually.
- Kevaka e cala na nabavuni 107 e bulabula na lako ki na ikalawa 2.
- Kevaka e cala na nabavuni 107 in Inactive, sa taucoko na veivakatovolei. Lako ki na ikalawa 16.
NA IKALAWA 2. Verify continuity of PEC DC Cable connector terminals and shielding.
- Idola tani.
- Disconnect the Inverter DC Connector at the PEC.
Ivakasala ni qaqarauni: Raica na High-Voltage Service Shutdown and Power-Up Procedures. Muria na iwalewale me da levea na kidacala, kama se na mate mai na tawa qaravi levu-vakalivaliva. - Measure the resistance to ground at the DC Cable Connector on both the positive and negative terminals.
- Kevaka me tadola se na "OL" ena mita, lako ki na ikalawa 9.
- Kevaka e kunei ni na veisaqasaqa/isema vakacakacaka tiko vei, lako ki na ikalawa 3.
NA IKALAWA 3. Verify continuity of Inverter DC Cable connector terminals and shielding.
- Disconnect the DC Connector at the Inverter.
Na veika rerevaki: Raica na High-Voltage Service Shutdown and Power-Up Procedures. Muria na iwalewale me da levea na kidacala, kama se na mate mai na tawa qaravi levu-vakalivaliva. - With the DC Cable disconnected at both ends measure the resistance to cable shielding at both the positive and negative terminals.
- Kevaka me tadola se na "OL" ena mita, lako ki na ikalawa 4.
- Kevaka e kunei ni na veisaqasaqa/isema vakacakacaka tiko vei, replace DC High-Voltage Cable between the PEC and Inverter, qai lako ki na ikalawa 16.
NA IKALAWA 4. Verify continuity of Inverter DC connector.
- Measure the resistance to ground at the Inverter DC Connector on both positive and negative terminals:
Na veika rerevaki: Raica na High-Voltage Service Shutdown and Power-Up Procedures. Muria na iwalewale me da levea na kidacala, kama se na mate mai na tawa qaravi levu-vakalivaliva.- Kevaka me tadola se na "OL" ena mita, possible error with testing. Lako ki na ikalawa 16.
- Kevaka e kunei ni na veisaqasaqa/isema vakacakacaka tiko vei, lako ki na ikalawa 5.
NA IKALAWA 5. Verify continuity of Inverter AC Cable.
- Disconnect the DC Connector at the Inverter.
Na veika rerevaki: Raica na High-Voltage Service Shutdown and Power-Up Procedures. Muria na iwalewale me da levea na kidacala, kama se na mate mai na tawa qaravi levu-vakalivaliva. - Measure the resistance to ground on all three terminals at the AC Cable.
- Kevaka me tadola se na "OL" ena mita, lako ki na ikalawa 6.
- Kevaka e kunei ni na veisaqasaqa/isema vakacakacaka tiko vei, lako ki na ikalawa 7.
NA IKALAWA 6. Verify continuity of Inverter AC Cable to ground.
- Measure the resistance to ground at all 3 terminals at the Inverter AC Connector.
Na veika rerevaki: Raica na High-Voltage Service Shutdown and Power-Up Procedures. Muria na iwalewale me da levea na kidacala, kama se na mate mai na tawa qaravi levu-vakalivaliva.- Kevaka me tadola se na "OL" ena mita, possible error with testing. Lako ki na ikalawa 16.
- Kevaka e kunei ni na veisaqasaqa/isema vakacakacaka tiko vei, replace inverter, qai lako ki na ikalawa 16.
NA IKALAWA 7. Verify continuity of AC High-Voltage Cable terminals and shielding.
- Tagutuva na isema ni AC levu-vakalivaliva ena na tabana ni vakacici/Generator.
Na veika rerevaki: Raica na High-Voltage Service Shutdown and Power-Up Procedures. Muria na iwalewale me da levea na kidacala, kama se na mate mai na tawa qaravi levu-vakalivaliva. - Vata kei na keveli ni AC tagutuvi ena iyalayala ruarua kei, measure resistance to cable shielding at all 3 terminals.
- Kevaka me tadola se na "OL" ena mita, lako ki na ikalawa 8.
- Kevaka e kunei ni na veisaqasaqa/isema vakacakacaka tiko vei, replace AC high-voltage cable, qai lako ki na ikalawa 16.
NA IKALAWA 8. Verify continuity of Motor/Generator AC Connector to ground.
- Measure the resistance to ground at the Motor/Generator AC Connector.
Na veika rerevaki: Raica na High-Voltage Service Shutdown and Power-Up Procedures. Muria na iwalewale me da levea na kidacala, kama se na mate mai na tawa qaravi levu-vakalivaliva.- Kevaka me tadola se na "OL" ena mita, possible error with testing. Lako ki na ikalawa 16.
- Kevaka e kunei ni na veisaqasaqa/isema vakacakacaka tiko vei, replace motor/generator, qai lako ki na ikalawa 16.
NA IKALAWA 9. Verify components present.
- Is unit supplied with a DC/DC Converter or APG?
- Io, lako ki na ikalawa 10.
- Sega, sosomitaka na iyaya ni vakavale ni kaukauwa (KCM), qai lako ki na ikalawa 16.
NA IKALAWA 10. Verify continuity of DC cable from PEC to DC/DC Converter.
- Disconnect 12-volt positive and negative cables from DC/DC Converter.
Na veika rerevaki: Raica na High-Voltage Service Shutdown and Power-Up Procedures. Muria na iwalewale me da levea na kidacala, kama se na mate mai na tawa qaravi levu-vakalivaliva. - Disconnect the PEC to DC/DC Converter DC Cable at the PEC.
- Measure the resistance to ground at the DC Cable connector on both the positive and negative terminals.
- Kevaka me tadola se na "OL" ena mita, possible error in testing. If vehicle does not have an APG, lako ki na ikalawa 16.
- If vehicle is equipped with APG, lako ki na ikalawa 13.
- Kevaka e kunei ni na veisaqasaqa/isema vakacakacaka tiko vei, lako ki na ikalawa 11.
NA IKALAWA 11. Verify continuity of PEC High-Voltage DC Cable terminals to shielding.
- Disconnect the high-voltage DC cable at the DC/DC Converter.
Na veika rerevaki: Raica na High-Voltage Service Shutdown and Power-Up Procedures. Muria na iwalewale me da levea na kidacala, kama se na mate mai na tawa qaravi levu-vakalivaliva. - With the DC cable disconnected at both ends, measure resistance to cable shielding at positive and negative terminals.
- Kevaka me tadola se na "OL" ena mita, lako ki na ikalawa 12.
- Kevaka e kunei ni na veisaqasaqa/isema vakacakacaka tiko vei, sosomitaka na levu-vakalivaliva VV keveli, qai lako ki na ikalawa 16.
NA IKALAWA 12. Verify continuity of DC/DC Converter DC high-voltage cable terminals to ground.
- Measure the resistance to ground at the DC/DC Converter High-Voltage DC Connector at both positive and negative terminals.
Na veika rerevaki: Raica na High-Voltage Service Shutdown and Power-Up Procedures. Muria na iwalewale me da levea na kidacala, kama se na mate mai na tawa qaravi levu-vakalivaliva.- Kevaka me tadola se na "OL" ena mita, possible error with testing. Lako ki na ikalawa 16.
- Kevaka e kunei ni na veisaqasaqa/isema vakacakacaka tiko vei, sosomitaka na Dauvuki VV/VV, qai lako ki na ikalawa 16.
NA IKALAWA 13. Verify continuity of APG DC high-voltage cable terminals to ground.
- Disconnect the APG DC High-Voltage Cable at the PEC.
Na veika rerevaki: Raica na High-Voltage Service Shutdown and Power-Up Procedures. Muria na iwalewale me da levea na kidacala, kama se na mate mai na tawa qaravi levu-vakalivaliva. - Measure the resistance to ground at the DC Cable Connector on both the positive and negative terminals.
- Kevaka me tadola se na "OL" ena mita, sosomitaka na iyaya ni vakavale ni kaukauwa (KCM), qai lako ki na ikalawa 16.
- Kevaka e kunei ni na veisaqasaqa/isema vakacakacaka tiko vei, lako ki na ikalawa 14.
NA IKALAWA 14. Verify continuity of APG DC high-voltage cable terminals to shielding.
- 1. Disconnect the high-voltage DC cable at the APG.
Na veika rerevaki: Raica na High-Voltage Service Shutdown and Power-Up Procedures. Muria na iwalewale me da levea na kidacala, kama se na mate mai na tawa qaravi levu-vakalivaliva. - With the DC cable disconnected at both ends measure the resistance from positive and negative terminals to cable shielding at PEC Cable end.
- Kevaka me tadola se na "OL" ena mita, lako ki na ikalawa 15.
- Kevaka e kunei ni na veisaqasaqa/isema vakacakacaka tiko vei, replace DC high-voltage cable, qai lako ki na ikalawa 16.
NA IKALAWA 15. Verify continuity of APG high-voltage DC cable pin to ground.
- Measure the resistance to ground at APG High-Voltage DC connector Pin 1 (positive +) kei na Pin 4 (negative -).
Na veika rerevaki: Raica na High-Voltage Service Shutdown and Power-Up Procedures. Muria na iwalewale me da levea na kidacala, kama se na mate mai na tawa qaravi levu-vakalivaliva.- Kevaka me tadola se na "OL" ena mita, possible error with testing. Lako ki na ikalawa 16.
- Kevaka e kunei ni na veisaqasaqa/isema vakacakacaka tiko vei, replace Auxiliary Power Generator (APG) Inverter, qai lako ki na ikalawa 16.
NA IKALAWA 16. Vakadeitaka na vakavinakataki.
- Idola tani.
- Kena taucoko na connectors.
Na veika rerevaki: Raica na High-Voltage Service Shutdown and Power-Up Procedures. Muria na iwalewale me da levea na kidacala, kama se na mate mai na tawa qaravi levu-vakalivaliva. - Idola ena.
- Draivataka na lori ka segata me vakatudonutaki tale na vosavuni.
- Na kena jeke era vakayagataka na nabavuni, raica na Cala ni luluqa tu ka sa sega ni rai.
- Kevaka e sega era vakayagataka na nabavuni, sa taucoko na veivakatovolei.
- Kevaka e cala na nabavuni 107 ena basika mai na, kunea na cala ena vakatovotovo, lako ki na ikalawa 1.
- Kevaka e dua na nabavuni ni kua 107 ena basika mai na, raica na Lisi ni ituvatuva vakamatanivola ni nabavuni ni cala.
E dua tiki ni biaulivaliva o na gadreva e tu vei! Dua ga na siga vakauyaya tu, e vuravura raraba.
GADREVA NA GALALA NA VEITOKONI MAI VUA E DUA NA KENADAU?