Eaton Fuller Code Fault 4 Motor / Sensor Speed ​​ZîvirandinComment Generator

Qusûra code for Eaton Hybrid modelên Drive Systems (MY08) EH-8E306A-U, EH-8E306A-UPG, EH-8E306A-UP, EH-8E306A-CD, EH-8E306A-T, EH-6E606B-CD, (MY09) EH-8E406A-U / P, EH-8E406A-UP, EH-8E406A-UPG, EH-8E406A-CD, EH-8E406A-CDG, EH-8E406A-CDR, EH-8E406A-T, EH-6E706B-CD, EH-6E706B-P û EH-6E706B-UPG. The Sensor Speed ​​ZîvirandinComment Motor / Generator bi paş Motor / Generator li dora Shaft Input siwarên. The sensor (design du-piece) e, a rotor siwarî ji Shaft Input û Ring Sensing helwestekê ji bo xanî motor de. The Sensing Ring bi kêm-voltaja di dema operasyonê dayîne. The rotor Paşê inducing a paşkeve voltaja nav Ring Sensing, e, ku di wê demê nav a îşareta tivilman bo RPM Motor / Generator bîya. encam Voltage û firehiya de hate pûç kêm e û bi RPM bilind dike.

qusûra Code 4 – Detection Sensor / Generator ZîvirandinComment Speed ​​Motor

  • voltaja dadana bibîne mezintir e 7 volt û kêmtir ji 16 volts.
  • IMF 2 nayê danîn ne eger e an Active nifşek Input sûcê Sensor Speed ​​Shaft hene.

Şert û mercên ji bo Set Code Fault Active

Şert û mercên ji bo Set Code Faul Active:

  • IMF 0 Biryar e, gava ku leza Motor / Generator dibuhure ji rźza bêt normal.
  • IMF 2 Biryar e, gava ku leza Motor / Generator ji Input nifşek Shaft Speed ​​cuda destê zêdetir e 100 RPM ji bo qet nebe 10 seconds.
  • IMF 3: Set when the resolver circuit is shorted to ground.
  • IMF 21: Set when a resolver signal line short to 12-volt battery or ground is detected.
  • IMF 22, 24, 25 bi set dema ku kombînasyona îşareta analog converter-to-dîjîtal a beş in.
  • IMF 27 Biryar e, dema ku bibîne ku çewtiyeke di dema kontrola destpêkê bibîneûdi.
  • IMF 23 Biryar e, dema e îşareta derketinê analog-to-dîjîtal converter ji bo wê derê 100 MS.
  • IMF 26 Biryar e, gava ku leza sensor rotation mezintir e 6000 min-1 ji bo 10 MS.

Dih Dema Code Fault 4 Biryar e ku şert û mercên li jêr pêk:
• Amber "Check Hybrid" ronîkirin ronahî.
• Fault di Modula Kontrola Hybrid profîlek (HCM) bîr.
• Electric Motor/Generator Assist and Regeneration are disabled; lebê, li peyamstînerî bilind-voltaja powered bimîne.
• HCM continues to control the hybrid vehicle in a diesel-only mode.
• vebijêrkên wê nifşek dest gear to 1st.

Şert û mercên ji bo Set Fault Code Neçalak

Tenê kêmasîyên Neçalak dikare ji Unit ji nifşek a Control Electronic kenîştê (TECU) an dîroka HCM bikaranîna ServiceRanger. The TECU automatically kiribin gonehên ji dîroka piştî 200 saetan. The HCM automatically kiribin gonehên ji dîrokê, piştî ku sûcê hatiye Neçalak bo been 200 saetan

Ev koda sûcê dikare ji aliyê yek ji yên jêr ji ber:

MY08

  • IMF 0
    • notên dirêj dirêj dibe ku bikaranîna birrî ji brakes xizmetê de pêwîstî bi leza erebeyê
  • IMF 22, 24, 25, 27
    • bibîne
  • IMF 2, 23, 26
    • bibîne
    • Motor / Generator
    • Resolver Harness di navbera Motor / Generator û bibîne

MY09

  • IMF 3, 21
    • bibîne
    • Resolver Harness between the motor/generator
      and Inverter
  • IMF 2, 22, 23, 24, 25, 27
    • bibîne
    • Motor / Generator
    • Resolver Harness di navbera Motor / Generator û bibîne
    • Water in Inverter or Resolver wire connector

qusûra Code 4 – Test Sensor Speed ​​Motor / Generator ZîvirandinComment

System Component tespît MY08:

Delphi 56-Way Mating Connector View

Delphi 56-Way Mating Connector View

Eaton Transmission Resolver Harness View

Resolver Harness View (Side Front)

NOT: Bi xweşî hatî ferhenga Refer Eaton Component Hybrid û Connector Location ji bo Locations Connector li Systems MY08

Eaton Fuller Inverter motor generator resolver connection

System Component tespît MY09:

Deutsch 40-Way Mating Connector View

Deutsch 40-Way Mating Connector View

Eaton Terminal Side - Harness Connector Resolver Deutsch 6-pin connector

Eaton Terminal Side – Harness Connector Resolver Deutsch 6-pin connector

NOT: Bi xweşî hatî ferhenga Refer Eaton Component Hybrid û Connector Location ji bo Locations Connector li Systems MY09.

Eaton invertor motor generator resolver MY09

GAV 1. Check ji bo statûya code sûcê çalak û neçalak de.

  1. Review û li pey Hişyarî & kirêt.
  2. Şûnde codes sûcê Têketina û FMIs bi ServiceRanger bikaranîna 9-Way Diagnostic Connector.
  3. off Key.
    Talûke: Dîtin High-Voltage Girtin Service û Power-Up Rûtînên. Follow prosedurên ji dûr şokê, bişewitin an mirinê ji çewt bidome bilind-voltaja.
  4. Vejandina Pretest Electrical û Pretest Hybrid Electrical. (MY09 only)
  5. Check Inverter part number. (MY09 Tenê)
    • If Inverter is part number 4306453, contact Eaton Call Center at 1-800-826-HELP (4357)
  6. Kîjan FMIs amade ne?
    • MFIs 22, 24, 25, an 27 bi rêyên, li şûna bibîne, paşê biçe Step 4.
    • Ger FMI 2, 23, an 26 bi rêyên, biçe Step 2.
    • Ger FMI 3 an 21 di lîsteyê de ye, biçe Step 6.
    • Ger FMI 0 di lîsteyê de ye, Using ServiceRanger select the Advanced Product Functions and download the TECU and HCM snapshots then contact Eaton at 1-800-826-HELP (4357) (MY08 only). Go to gav 7 (MY09 only).

Step 2.Verify berdewamiya yên pêkhateyên Resolver û bibîne.

  1. off Key.
  2. Disconnect the Low-Voltage Connector at the Inverter.
  3. Inspect for water intrusion inside wire connector.
  4. (MY08 Tenê) Bipîvin berxwedana Resolver li 56-Way Harness Connector di navbera pin jêr:
        • Derzî 55 ji bo Pin 56
        • Derzî 53 ji bo Pin 54
        • Derzî 51 ji bo Pin 52

      Not: Gently pês de bibîne 56-Way Connector Harness nêzîkî Connector dema şopandinê, nirxên berxwedanê.
      Berxwedana rêzeçiyayên ji bo pin in:

      • Pin 55 ji bo Pin 56: 10.5-8,6 Ohms
      • Pin 53 ji bo Pin 54: 34-28 Ohms
      • Pin 51 ji bo Pin 52: 27-23 Ohms
    • Ger ku berxwedan li jor bi dîtin, û FMI 2 Active e, contact Eaton li 1- 800-826-ALÎKARÎ (4357).
    • Ger ku berxwedan li jor bi dîtin, û FMI 26 an 23 Active in, li şûna bibîne, paşê biçe Step 4.
    • Heke berxwedana e li derveyî range ji bo tu ji xwendina, biçe Step 3.

4. (MY09 only) Determine if resistance for the Resolver at the 40-Way Harness Connector between the following pins is within the range listed:

  • Derzî 30 ji bo Pin 40 is 8.6–10.5 ohms
  • Derzî 28 ji bo Pin 38 is 28–34 ohms
  • Derzî 29 ji bo Pin 39 is 23–27 ohms
    Not: An / Ohm metre auto-bibitin volt dîjîtal divê bên bikaranîn.

    • Heke berxwedana e li derveyî range ji bo tu ji xwendina, biçe Step 5.
      • If resistance is within range, biçe Step 3.

GAV 3. Piştrastkirina berdewamiya circuitry Resolver Harness.

  1. off Key.
  2. Bibire 6-Way Motor / Generator Resolver Connector.
  3. (MY08 only) Bipîvin berxwedana Resolver li 6-Way Harness Connector di navbera pin jêr:
        • Derzî 5 ji bo Pin 6
        • Derzî 1 ji bo Pin 3
        • Derzî 2 ji bo Pin 4

      Not: An auto-bibitin Volt dîjîtal / Ohm Meter divê bên bikaranîn.
      Berxwedana rêzeçiyayên ji bo pin in:

      • Pin 5 ji bo Pin 6: 10.5-8,6 Ohms
      • Pin 1 ji bo Pin 3: 34-28 Ohms
      • Pin 2 ji bo Pin 4: 27-23 Ohms
    • Ger ku berxwedan li jor bi dîtin, tamîr bikin bü vekirî di navbera bibîne 56-Way Connector û Motor / Generator 6-Way Resolver Connector, paşê biçe Step 4.
    • Heke berxwedana e li derveyî range, li şûna Motor / Generator, paşê biçe Step 4.

3. (MY09 Tenê) Measure Resolver resistance at the 40-Way Harness Connector between the following pins:

  • Derzî 38 ji bo Pin 40
  • Derzî 38 ji bo Pin 3
  • Derzî 28 ji bo Pin 40
  • Derzî 28 ji bo Pin 3
  • Derzî 28 ji erdê
  • Derzî 38 ji erdê
  • Derzî 30 ji erdê
  • Derzî 40 ji erdê
    • Heke berxwedana vekirî an OL e, şûna bibîne.
    • Heke berxwedana tiştekî din ji bilî OL e, biçe Step 4.

GAV 4. (MY08 Tenê) Piştrastkirina repair.

  1. off Key.
  2. , Îlhamek hemû connectors û cable battery neyînî.
  3. Key li ser.
  4. kodên Clear, dîtin Kêmasîyên Neçalak Clear.
  5. Drive wesayîta û hewldana ji bo spehîtî, koda.
  6. Check bo codes, dîtin View kêmasîyên Têketina û Neçalak
    • Ger tu kodên, test complete e.
    • Ger Code Fault 4 xuya, peywendîyê bi Eaton li 1-800-826-ALÎKARÎ (4357).
    • Heke koda din ji bilî 4 xuya, dîtin Qusûra Lîsteya Index Code.

GAV 4. (MY09 only) Piştrastkirina berdewamiya circuitry Resolver Harness.

  1. Disconnect the 6-Way motor/generator Resolver Connector (the connector going into the motor).
  2. Bipîvin berxwedana Resolver li 6-Way Harness Connector di navbera pin jêr:
    Not: An / Ohm metre auto-bibitin volt dîjîtal divê bên bikaranîn.

    • Derzî 1 ji bo Pin 3
    • Derzî 1 ji bo Pin 4
    • Derzî 2 ji bo Pin 3
    • Derzî 2 ji bo Pin 4
    • Derzî 1 ji erdê
    • Derzî 2 ji erdê
    • Derzî 3 ji erdê
    • Derzî 4 ji erdê
  3. Heke berxwedana vekirî an OL e, repair wiring between Resolver and Inverter.
  4. Heke berxwedana tiştekî din ji bilî OL e, replace the motor/generator then go to Step 8.

GAV 5. (MY09 Tenê) Measure resistance of Resolver circuit at motor/generator.

  1. Disconnect 6-Way Resolver wire connector at motor/generator.
  2. Determine if resistance on the following pins falls within the listed range:
    • Derzî 1 ji bo Pin 2 is between 28–34 ohms
    • Derzî 3 ji bo Pin 4 is between 8.6–10.5 ohms
    • Derzî 5 ji bo Pin 6 is between 23–27 ohms
  3. Heke berxwedana e li derveyî range, replace the motor/generator (Resolver is not serviceable). After repairs are made go to Step 8.
  4. If resistance is within range, repair wiring between Resolver and Inverter. After repairs are made go to Step 8.

GAV 6. (MY09 only) Verify the resistance at the Inverter.

    1. off Key
    2. Disconnect 40-Way Low Voltage Connector at the Inverter.
    3. Measure Resolver resistance at the 40-Way Har-ness connector between the following pins:
      • Derzî 28 ji bo Pin 1
      • Derzî 28 ji bo Pin 6
      • Derzî 29 ji bo Pin 1
      • Derzî 29 ji bo Pin 6
      • Derzî 38 ji bo Pin 1
      • Derzî 38 ji bo Pin 6
      • Derzî 39 ji bo Pin 1
      • Derzî 39 ji bo Pin 6
        Not: An / Ohm metre auto-bibitin volt dîjîtal divê bên bikaranîn.
    4. If resistance is open or OL replace inverter. After repair is made go to Step 8.
    5. If resistance is anything other than OL go to H.

GAV 7. (MY09 Tenê) Verify overspeed condition by test driving the vehicle.

  1. 1. Test drive vehicle to verify an overspeed condition. This may require a downhill road condition, verify with customer the road condition when fault was set.
    • Ger FMI 0 is set in a true overspeed condition, vehicle will need to be slowed down to prevent overspeed condition.
    • Heke gengaz be, update HCM software version number 672 or higher. If vehicle has HCM with primary hardware version 4306455, the most current software version available is 663. To update software version 672 or higher requires an HCM with hardware version 4306473. Hardware version number can be found in Service Ranger under Product Configurations, HCM, Primary Hardware Version.

GAV 4. (MY09 Tenê) Piştrastkirina repair.

  1. off Key.
  2. , Îlhamek hemû connectors û cable battery neyînî.
  3. Key li ser.
  4. kodên Clear, dîtin Kêmasîyên Neçalak Clear.
  5. Drive wesayîta û hewldana ji bo spehîtî, koda.
  6. Check bo codes, dîtin View kêmasîyên Têketina û Neçalak
    • Ger tu kodên, test complete e.
    • Ger Code Fault 4 xuya, peywendîyê bi Eaton li 1-800-826-ALÎKARÎ (4357).
    • Heke koda din ji bilî 4 xuya, dîtin Qusûra Lîsteya Index Code.

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