Eaton Fuller Fay Kòd 4 Machin / Dèlko Wotasyon vitès sensor

Fay kòd pou Eaton Hybrid modèl Drive Sistèm (MY08) EH-8E306A-U, EH-8E306A-UPG, EH-8E306A-UP, EH-8E306A-CD, EH-8E306A-T, EH-6E606B-CD, (MY09) EH-8E406A-U / P, EH-8E406A-UP, EH-8E406A-UPG, EH-8E406A-CD, EH-8E406A-CDG, EH-8E406A-CDR, EH-8E406A-T, EH-6E706B-CD, EH-6E706B-P ak EH-6E706B-UPG. Machin / Dèlko Wotasyon vitès sensor a se monte nan do a nan Machin / Dèlko nan alantou aks la Antre. Capteur a (de-moso konsepsyon) se yon rotor monte nan aks la Antre ak yon bag Capteur monte nan lojman an motè. Bag an Capteur se apwovizyone ak ba vòltaj-pandan yon operasyon. rotor a vire pwovoke yon fluctuation vòltaj nan Ring nan Capteur, ki se Lè sa a, konvèti nan yon siyal dijital pou Machin / Dèlko RPM. pwodiksyon vòltaj ak frekans la ki ba nan san fè anyen konsa ak ogmante ak RPM.

fay Kòd 4 – Machin / Dèlko Wotasyon vitès sensor Deteksyon

  • Onduleur ignisyon vòltaj gen plis pouvwa pase 7 vòlt ak mwens pase 16 vòlt.
  • Fon Monetè Entènasyonal 2 pa mete si gen yon aktif Transmisyon Antre aks vitès sensor fòt.

Kondisyon yo mete Fay Kòd aktif

Kondisyon yo mete yon piki move Kòd aktif:

  • Fon Monetè Entènasyonal 0 se mete lè vitès la Machin / Dèlko depase seri a nòmal admisib.
  • Fon Monetè Entènasyonal 2 se mete lè vitès la Machin / Dèlko se diferan pase Transmisyon Antre aks vitès pa plis pase 100 RPM pou omwen 10 segonn.
  • Fon Monetè Entènasyonal 3: Set when the resolver circuit is shorted to ground.
  • Fon Monetè Entènasyonal 21: Set when a resolver signal line short to 12-volt battery or ground is detected.
  • Fon Monetè Entènasyonal 22, 24, 25 yo mete lè konbinezon an nan siyal konvètisè analòg-a-dijital se yon dezekilib.
  • Fon Monetè Entènasyonal 27 se mete lè onduleur nan detekte yon erè pandan chèk la premye.
  • Fon Monetè Entènasyonal 23 se mete lè gen yon siyal erè pwodiksyon analòg-a-dijital konvètisè pou 100 MS.
  • Fon Monetè Entènasyonal 26 se mete lè vitès la wotasyon Capteur gen plis pouvwa pase 6000 min-1 pou 10 MS.

Fallback Lè Fay Kòd 4 is set the following conditions occur:
• Amber "Tcheke Hybrid" salum limyè.
• Fay se ki estoke nan Hybrid Modil Kontwòl (HCM) memwa.
• Electric Motor/Generator Assist and Regeneration are disabled; sepandan, rle yo segondè-vòltaj rete mache.
• HCM continues to control the hybrid vehicle in a diesel-only mode.
• défaut Transmisyon kòmanse Kovèti pou nan 1st.

Kondisyon yo mete Fay Kòd Inaktif

Se sèlman fot Inaktif ka otorize soti nan Inite a Transmisyon Elektwonik kontwòl (TECU) oswa istwa HCM lè l sèvi avèk ServiceRanger. TECU la otomatikman efase fot yo nan istwa apre 200 èdtan. HCM la otomatikman efase fot yo nan istwa apre fay la te Inaktif pou 200 èdtan

Sa a kapab Kòd fòt ki te koze pa nenpòt nan sa ki annapre yo:

MY08

  • Fon Monetè Entènasyonal 0
    • Long klas pwolonje ka mande pou tanzantan pou sèvi ak fren yo sèvis yo ralanti machin nan
  • Fon Monetè Entènasyonal 22, 24, 25, 27
    • onduleur
  • Fon Monetè Entènasyonal 2, 23, 26
    • onduleur
    • Machin / Dèlko
    • Resolver Harness ant Machin / Dèlko a ak onduleur

MY09

  • Fon Monetè Entènasyonal 3, 21
    • onduleur
    • Resolver Harness between the motor/generator
      and Inverter
  • Fon Monetè Entènasyonal 2, 22, 23, 24, 25, 27
    • onduleur
    • Machin / Dèlko
    • Resolver Harness ant Machin / Dèlko a ak onduleur
    • Water in Inverter or Resolver wire connector

fay Kòd 4 – Machin / Dèlko Wotasyon vitès sensor Tès

Component Idantifikasyon MY08 Sistèm:

Delphi 56-Way Mating Connector View

Delphi 56-Way kwazman Connector Gade

Eaton Transmission Resolver Harness View

Resolver Harness Gade (Front Side)

REMAK: Gade nan nan Eaton Hybrid Component ak Connector Kote pou Connector Kote yo ye nan MY08 Sistèm

Eaton Fuller Inverter motor generator resolver connection

Component Idantifikasyon MY09 Sistèm:

Deutsch 40-Way Mating Connector View

Deutsch 40-Way kwazman Connector Gade

Eaton Terminal Side - Harness Connector Resolver Deutsch 6-pin connector

Eaton Terminal Side – Harness Connector Resolver Deutsch 6-pin connector

REMAK: Gade nan nan Eaton Hybrid Component ak Connector Kote pou Connector Kote yo ye nan MY09 Sistèm.

Eaton invertor motor generator resolver MY09

ETAP 1. Tcheke pou estati Kòd fòt aktif oswa Inaktif.

  1. Revize epi swiv nan avètisman & prekosyon.
  2. Rekipere kòd fòt aktif ak FMIs ak ServiceRanger lè l sèvi avèk Dyagnostik Connector a 9-Way.
  3. kle nan.
    danje: wè High-Voltage Service Shutdown and Power-Up Procedures. Swiv pwosedi yo pou fè pou evite chòk, boule oswa lanmò soti nan mal okipe segondè-vòltaj.
  4. Fè Elèktrik tès preliminè ak Hybrid elektrik tès preliminè. (MY09 only)
  5. Check Inverter part number. (MY09 Se sèlman)
    • If Inverter is part number 4306453, contact Eaton Call Center at 1-800-826-HELP (4357)
  6. Ki FMIs ap prezan?
    • MFIs 22, 24, 25, oswa 27 yo ki nan lis, ranplase onduleur nan, Lè sa a, ale nan Etap 4.
    • Si FMI 2, 23, oswa 26 yo ki nan lis, ale nan Etap 2.
    • Si FMI 3 oswa 21 se ki nan lis, ale nan Etap 6.
    • Si FMI 0 se ki nan lis, Using ServiceRanger select the Advanced Product Functions and download the TECU and HCM snapshots then contact Eaton at 1-800-826-HELP (4357) (MY08 only). Ale nan etap 7 (MY09 only).

ETAP 2.Verify kontinwite nan Resolver ak onduleur eleman.

  1. kle nan.
  2. Disconnect the Low-Voltage Connector at the Inverter.
  3. Inspect for water intrusion inside wire connector.
  4. (MY08 Se sèlman) Mezire rezistans Resolver a 56-Way Harness Connector ki genyen ant broch yo yo:
        • PIN 55 PIN 56
        • PIN 53 PIN 54
        • PIN 51 PIN 52

      Remak: Dousman flèks onduleur nan 56-Way Connector Harness tou pre Connector a pandan y ap kontwole valè yo rezistans.
      Rezistans chenn pou broch yo yo:

      • Pins 55 PIN 56: 10.5-8,6 om
      • Pins 53 PIN 54: 34-28 om
      • Pins 51 PIN 52: 27-23 om
    • Si yo jwenn rezistans ki anwo, ak FMI 2 se aktif, contact Eaton at 1- 800-826-HELP (4357).
    • Si yo jwenn rezistans ki anwo, ak FMI 26 oswa 23 yo aktif, ranplase onduleur nan, Lè sa a, ale nan Etap 4.
    • Si rezistans se deyò nan ranje pou nenpòt nan lekti yo, ale nan Etap 3.

4. (MY09 only) Determine if resistance for the Resolver at the 40-Way Harness Connector between the following pins is within the range listed:

  • PIN 30 PIN 40 is 8.6–10.5 ohms
  • PIN 28 PIN 38 is 28–34 ohms
  • PIN 29 PIN 39 is 23–27 ohms
    Remak: dwe Yon oto-sòti dijital volt / om mèt dwe itilize.

    • Si rezistans se deyò nan ranje pou nenpòt nan lekti yo, ale nan Etap 5.
      • If resistance is within range, ale nan Etap 3.

ETAP 3. Verify kontinwite nan Resolver Harness sikui.

  1. kle nan.
  2. Dekonekte 6-Way Machin / Dèlko Resolver Connector a.
  3. (MY08 only) Mezire rezistans a Resolver nan 6-Way Harness Connector ki genyen ant broch yo yo:
        • PIN 5 PIN 6
        • PIN 1 PIN 3
        • PIN 2 PIN 4

      Remak: Yon oto-sòti dijital Volt / om Meter dwe itilize.
      Rezistans chenn pou broch yo yo:

      • Pins 5 PIN 6: 10.5-8,6 om
      • Pins 1 PIN 3: 34-28 om
      • Pins 2 PIN 4: 27-23 om
    • Si yo jwenn rezistans ki anwo, fè reparasyon pou ekipay la louvri ant Connector a onduleur 56-Way ak Resolver Connector a Machin / Dèlko 6-Way, Lè sa a, ale nan Etap 4.
    • Si rezistans se deyò nan ranje, ranplase Machin / Dèlko a, Lè sa a, ale nan Etap 4.

3. (MY09 Se sèlman) Measure Resolver resistance at the 40-Way Harness Connector between the following pins:

  • PIN 38 PIN 40
  • PIN 38 PIN 3
  • PIN 28 PIN 40
  • PIN 28 PIN 3
  • PIN 28 nan tè
  • PIN 38 nan tè
  • PIN 30 nan tè
  • PIN 40 nan tè
    • Si rezistans a louvri oswa OL, ranplase onduleur.
    • Si rezistans se anyen lòt pase OL, ale nan Etap 4.

ETAP 4. (MY08 Se sèlman) Verify reparasyon.

  1. kle nan.
  2. Rekonekte tout konektè ak kab sa a ki batri negatif.
  3. kle sou.
  4. kòd Klè, wè Klè Fay Inaktif.
  5. Kondwi machin nan ak eseye rkree kòd la.
  6. Tcheke pou kòd, wè View Fay aktif ak Inaktif
    • Si pa gen okenn kòd, tès se konplè.
    • Si Fay Kòd 4 parèt, kontakte Eaton nan 1-800-826-HELP (4357).
    • Si yon kòd lòt pase 4 parèt, wè Fay Kòd Index Lis.

ETAP 4. (MY09 only) Verify kontinwite nan Resolver Harness sikui.

  1. Disconnect the 6-Way motor/generator Resolver Connector (the connector going into the motor).
  2. Mezire rezistans a Resolver nan 6-Way Harness Connector ki genyen ant broch yo yo:
    Remak: dwe Yon oto-sòti dijital volt / om mèt dwe itilize.

    • PIN 1 PIN 3
    • PIN 1 PIN 4
    • PIN 2 PIN 3
    • PIN 2 PIN 4
    • PIN 1 nan tè
    • PIN 2 nan tè
    • PIN 3 nan tè
    • PIN 4 nan tè
  3. Si rezistans a louvri oswa OL, repair wiring between Resolver and Inverter.
  4. Si rezistans se anyen lòt pase OL, replace the motor/generator then go to Step 8.

ETAP 5. (MY09 Se sèlman) Measure resistance of Resolver circuit at motor/generator.

  1. Disconnect 6-Way Resolver wire connector at motor/generator.
  2. Determine if resistance on the following pins falls within the listed range:
    • PIN 1 PIN 2 is between 28–34 ohms
    • PIN 3 PIN 4 is between 8.6–10.5 ohms
    • PIN 5 PIN 6 is between 23–27 ohms
  3. Si rezistans se deyò nan ranje, replace the motor/generator (Resolver is not serviceable). After repairs are made go to Step 8.
  4. If resistance is within range, repair wiring between Resolver and Inverter. After repairs are made go to Step 8.

ETAP 6. (MY09 only) Verify the resistance at the Inverter.

    1. kle nan
    2. Disconnect 40-Way Low Voltage Connector at the Inverter.
    3. Measure Resolver resistance at the 40-Way Har-ness connector between the following pins:
      • PIN 28 PIN 1
      • PIN 28 PIN 6
      • PIN 29 PIN 1
      • PIN 29 PIN 6
      • PIN 38 PIN 1
      • PIN 38 PIN 6
      • PIN 39 PIN 1
      • PIN 39 PIN 6
        Remak: dwe Yon oto-sòti dijital volt / om mèt dwe itilize.
    4. If resistance is open or OL replace inverter. After repair is made go to Step 8.
    5. If resistance is anything other than OL go to H.

ETAP 7. (MY09 Se sèlman) Verify overspeed condition by test driving the vehicle.

  1. 1. Test drive vehicle to verify an overspeed condition. This may require a downhill road condition, verify with customer the road condition when fault was set.
    • Si FMI 0 is set in a true overspeed condition, vehicle will need to be slowed down to prevent overspeed condition.
    • Si sa posib, update HCM software version number 672 or higher. If vehicle has HCM with primary hardware version 4306455, the most current software version available is 663. To update software version 672 or higher requires an HCM with hardware version 4306473. Hardware version number can be found in Service Ranger under Product Configurations, HCM, Primary Hardware Version.

ETAP 4. (MY09 Se sèlman) Verify reparasyon.

  1. kle nan.
  2. Rekonekte tout konektè ak kab sa a ki batri negatif.
  3. kle sou.
  4. kòd Klè, wè Klè Fay Inaktif.
  5. Kondwi machin nan ak eseye rkree kòd la.
  6. Tcheke pou kòd, wè View Fay aktif ak Inaktif
    • Si pa gen okenn kòd, tès se konplè.
    • Si Fay Kòd 4 parèt, kontakte Eaton nan 1-800-826-HELP (4357).
    • Si yon kòd lòt pase 4 parèt, wè Fay Kòd Index Lis.

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